wire release ? latch white ? wire black ? wire strain-relief receptacle assembly plug assembly plug wire receptacle white ? wire black ? wire strain-relief connector part number description 2008149-1 3-position plug 2008150-1 3-position receptacle 2008150-1 pre-mated plug and receptacle 2008149-2 3-position plug (orange) 2008150-2 3-position receptacle (orange) 2008150-2 pre-mated plug and receptacle (orange) ? 2012 tyco electronics corporation, a te connectivity ltd. company ? all rights reserved *trademark te connectivity, te connectivit y (logo), and te (logo) are trademarks. other logos, product and/or company names may be tradem arks of their respective owners. 1 of 3 instruction sheet tooling assistance center 1-800-722- 1111 ? product information 1-800-522-6752 this controlled document is subject to change. ? for latest revision and regional customer service, visit our website at www.te.com 408-10154 light-n-lok* connectors 13 mar 12 rev d figure 1 1. introduction this instruction sheet covers the assembly procedures of light-n-lok connectors 2008149-[ ], 2008150-[ ], and 2008152-[ ]. note i for detailed application requirements, refer to application specification 114-13207. note i dimensions in this instruction sheet are in millimeters [with inches in brackets]. figures and illustrations are f or reference only and are not drawn to scale. reason for revision are giv en in section 7, revision summary. 2. description these connectors consist of a plug and a receptacle. customers may or der complete ca ble assemblies from te. refer to the table in figure 1 . 3. assembly procedure caution ! in the field, these connectors must be assembled by a qualified electrician in accordance with national and local electric al cod es and the following instructions. select the proper connector part number for your pr oduction requirements. when selecting connectors 2008149-[ ], 2008150-[ ], or 2008152-[ ] refer to the following procedures: 1. strip wires with 18 awg solid copper conductors ha ving a maximum insulation diameter of 2.18 mm [.086 in.] to the dimensions provided in figure 2 . plug? connector strip ? gage insulation conductor 9.530.80 [.375.031] ? recommended strip length figure 2 2. insert each stripped wire into an insertion hole in the back of the plug or receptacle until bottomed. for field wiring, black and white wires must be inserted into corresponding holes marked "b" or "w". this "wire-trap termination" method removes the need for application termination tooling. see figure 3 .
note i 408-10154 2 of 3 rev d pull back gently on the wires to ensure they have latched fully into the connectors. wire bottomed in ? connector assembly figure 3 3. pull the wire down through the slot in the strain- relief. see figure 4 . figure 4 4. rotate the wire 90. see figure 5 . figure 5 5. dress the wire 180 to complete the process. see figure 6 . wire dressedin slots at 180 figure 6 6. apply optional approved flamma bility rated tape or clamp to organize the wires. see figure 7 . optional tape or clamp ? may be applied figure 7 4. connector mating align the polarized mating faces of the connectors, and push the connectors together. do not force the connectors to mate. when fu lly mated, the connectors must appear bottomed with each other and flush at the point of engagement. an aud ible and tactile "click" will be heard and felt. see figure 8 .
408-10154 3 of 3 rev d 5. connector unmating danger stop to reduce risk of electric shock, disconnect the electrical supply before unmating the connectors to unmate the connectors, squeeze the release la tches on either side of the plug and pull back until both connectors separate from each other. caution ! do not pull on wires when unmating the connectors. 6. replacement and repair the contacts and connectors, are not repairable. do not use damaged or defective contacts or connectors. do not remove the wire and re- terminate contacts. 7. revision summary since the previous release of these instructions, product has been added to figure 1. 10 [.394] max 10 [.394] max plug receptacle tape or clamp tape or clamp figure 8
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